What is LOTO?
Lockout/Tagout (LOTO) is a safety procedure used to ensure that dangerous machines are properly shut off and not able to be started up again prior to the completion of maintenance or repair work. It involves isolating energy sources and locking them in the "off" position.
Origin and Inception
LOTO procedures were developed in response to the need for a standardized method to protect workers from the unexpected energization or startup of machines and equipment. The Occupational Safety and Health Administration (OSHA) in the United States established regulations for LOTO in the 1980s to address these concerns.
Role in Safety
LOTO plays a critical role in workplace safety by:
- Preventing accidental machine start-up
- Protecting workers from hazardous energy releases
- Reducing the risk of workplace injuries and fatalities
Instruments and Equipment Associated with LOTO
Instrument Name |
Description |
| Lockout Padlocks |
Used to secure the lockout devices in place |
| Lockout Hasps |
Allow multiple workers to lock out a single source |
| Valve Lockouts |
Securely lock out valves to prevent fluid flow |
| Circuit Breaker Lockouts |
Prevent circuit breakers from being switched on |
| Plug Lockouts |
Enclose electrical plugs to prevent use |
| Cable Lockouts |
Secure multiple energy isolation points |
Padlock Colors and Usage
| Padlock Color |
Usage |
| Red |
Indicates a lockout in progress |
| Yellow |
Used for caution, often for tagout only |
| Green |
Indicates equipment is safe to use |
| Blue |
Personal lockout, often used by contractors |
| Black |
Specific to a certain department or usage |
When to Use LOTO
LOTO should be used during:
- Maintenance and servicing of machinery
- Installation of new equipment
- Equipment cleaning that requires disassembly
- Any situation where unexpected startup could occur
By implementing LOTO procedures, organizations can significantly reduce the risk of accidents and ensure a safer working environment.